Ballistics by the inch

Glock carving for fun & profit!

A couple of months ago, I put up a post which included the following:

And one which has had a little work:

Look particularly at the backstrap: it’s now almost complete straight. My buddy took off most of the swell towards the bottom of the strap using a rasp and then sandpaper. He has little, meaty hands, and this change allows him to get much better purchase on the gun, with much better trigger position. He’s also planning on increasing the undercut on the trigger guard to accommodate his finger better.

Personally, the straight backstrap made it more difficult for me to get a good grip on the gun, and shooting the +P+ ammo out of it was downright painful for me, while the same ammo out of the unaltered G43 was just mildly annoying. The owner of the standard G43 didn’t have a problem with either ammo, and it was clear that my friend with the altered G43 was *much* more comfortable shooting it than the standard version.

So if you’ve ever thought about adjusting the grip of a Glock to better suit you, know that there are options out there which might be worth exploring.

After those tentative explorations in altering his G43, my friend decided to see what changes he could make to a couple of his other Glocks.

Now, before I go any further, some caveats: these changes probably ruin any warranty on the guns; they probably shorten the expected lifespan of the gun; and they may very well increase the chance that the gun would fail in normal use and injure the shooter. And they may give Glock purists reason to faint dead away, just looking at them. So DON’T DO THIS; if you do insist on doing this you do it at YOUR OWN RISK; and DON’T EVEN READ FURTHER if you are a Glock purist with a weak stomach.

Still with me? Then read on …

As I said, my friend has little, meaty hands, and even the small G43 presented a problem for him in gaining a good secure grip. So both his G36 and his G21 presented an even greater challenge.

Or, putting it a different way, they presented an even greater opportunity for some experimental alteration, thanks to the polymer construction of the Glock frame. Take a look:

G36 top, G21 bottom.

See how straight the backstraps are? The G21 has been taken all the way back to the box of the mag well. The G36 still has some of the backstrap, but it has been removed enough that the normal ‘void’ had to be filled in. The same is true of the G43, which he continued to alter from the initial experiment back in August. If you look at the back of the guns, you can see the grey filler material (PC7) he used:


G36 on top, left. G43 on right. G21 on bottom, left.

Also note that on each of the guns he had to trim out a bit of the bottom of the mag well on the back, because there was part of the mag well which extended down and would bite into the palm of his hand.  You can see this part of the mag well in the very first image above.

To get a sense of just how much of a change he has made to the G21, compare it to my G21 on the right. It still has the original backstrap configuration, but with an added slip-grip to better fit my hand and tame the recoil of .45 Super and .460 Rowland loads:

Big difference, eh?

And it felt like it. I shot each of his guns, at least a full mag each, to see how the altered guns would fit my much larger (and less muscular) hands. Both the G43 and the G36 felt a little cramped in my hand, but were comfortable enough for a single mag of ammo. The much more altered G21 has a fairly sharp ridge where the back of the mag well dug into my palm. My friend also feels this, and is planning on trying to add a slip-grip to deal with it. If that doesn’t work, he can sculpt some PC7 along that edge to soften it.

Now, this kind of alteration isn’t something I recommend. It won’t work for everyone, and as noted it has some real downsides. But for my friend, it has finally allowed him to really get a proper fitting Glock in these three different models. It’s made a big difference in his comfort and accuracy shooting, and he is at peace with the possible downsides.

So if you have an unusual hand size or shape, it might be something to consider. All you really need is a file/rasp and some sandpaper … and nerves of steel.


Jim Downey


October 14, 2017 Posted by | .45 ACP, .45 Super, .450 SMC, .460 Rowland, 9mm Luger (9x19), Discussion. | , , , , , , , , , , , , , , , | Leave a comment

Reflections upon a reflex sight.

I recently came across a really good sale on a Trijicon RMR reflex sight, and decided to take the plunge and add it to my Glock 21. I had handled and shot some other competition handguns with a reflex set-up, but I hadn’t yet tried one on a more-or-less stock gun intended for routine use, and wasn’t sure how well it would work or how I would like it.

My G21 had been set up to handle the .460 Rowland cartridge, complete with compensator, so it wasn’t exactly stock. You can see it here:

Converted G21 on left, G30S on right.

As I have previously noted, I have now changed over to using the .45 Super cartridge rather than the .460 Rowland because the .45 Super offers most of the benefits of the .460 Rowland without some of the disadvantages. But I have kept the conversion kit in place because it gives me more flexibility in ammo selection and more control of the gun. And since I don’t carry the G21, the extra mass/length of the compensator doesn’t make a difference in day-to-day use. Thinking along those lines, I figured that adding a reflex sight to the G21 wouldn’t cause a problem, and might make it an even better home defense firearm.

So along with the RMR I got an adapter plate which just slides into position where the rear sight of the Glock mounts. Mounting the optic just took a few minutes and no special tools other than a light hammer and brass punch. Here’s the result:

And this morning I had a chance to take it out to the range for testing, to see what I thought of it.

I like it. A lot.

It took a little getting used to, since I have about 50 years of shooting experience which has conditioned me to always look for the front sight on a gun, and place that on the target. The RMR sticks up too much for that to work well, and if you can see the front sight through the RMR you probably won’t see the red dot. Rather, you have to tilt the front of the gun down for the red dot to appear. This actually puts the gun back to the normal position you shoot it in, but you’re just looking above the front sight — parallel to the slide, as it were.

The RMR I got was the one with the 6.5 MOA dot, which I figured would be easier and quicker to get on target even if I wasn’t wearing my glasses, and would give me adequate accuracy at any distance I was likely to use the gun (say 25 yards or less). At 10 yards distance at the range, the dot appeared to be about half-an-inch across, perhaps a bit more. For my purposes this was more than accurate enough to knock down steel plates consistently. As I get more used to the RMR, moving out to 25 yards should give similar results.

Now that I’ve tried it on this gun, I can understand why others have decided to have a mount for the RMR milled into the slide of their gun. That would bring down the location of the dot and make everything more consistent with previous shooting experience. It would also make the gun more compact and more suitable for either duty or concealed carry. I doubt that I will go to the trouble or expense to have this done on the G21, but it is something I would consider for the G30S shown above, particularly if the next generation of reflex sights are even more compact and suitable for a handgun. It’s something to think about, anyway.


Jim Downey

September 27, 2017 Posted by | .45 ACP, .45 Super, .450 SMC, .460 Rowland | , , , , , , , , , , , , , , , , , , , , , | 1 Comment

Reprise: Clean Up Your Act — Get Rid of Your Dirty Magazines

Prompted by my friends over at the Liberal Gun Club, this is another in an occasional series of revisiting some of my old articles which had been published elsewhere over the years, perhaps lightly edited or updated with my current thoughts on the topic discussed. This is an article I wrote for, and it originally ran 3/8/2012. Some additional observations at the end.


OK, we’re all adults here. I think that the time has come to talk about something a little filthy, something that has plagued shooters for decades and something we need to put a stop to, for the good of all of us gun owners.  The time has come to clean up our act and get rid of all of our dirty magazines.

No, not *that* kind of dirty magazine (jeez – get your mind out of the gutter!).  I’m talking about the kind of magazine that goes into your firearm. Sheesh.

Now, be honest: when was the last time you inspected and cleaned out your magazines? I mean took them apart and cleaned them thoroughly inside and out? Examined the parts for unusual wear? And then lubed ‘em properly with gun lube before putting them back together?

Seriously, this is one of those details that a lot of people just never think about: that to function properly, a semi-auto firearm (or a select-fire one, for that matter) needs a working magazine and while the magazine is usually a pretty simple component of a pistol, it too needs to be cleaned and maintained regularly (just like any other mechanical component of your gun). Otherwise it can impede smooth functioning of your firearm, and that can lead to very bad things called “weapons malfunctions” and “failures to feed”. Which can lead to the dreaded “oops, I’m dead” problem in a self-defense situation.

Happily, almost all modern handguns magazines have been designed so that the average person can disassemble and then easily reassemble them, though over the years I have known plenty of people who either didn’t know this or didn’t care (or really just forget to check/clean their magazines regularly).


Magazine Components

Some terminology before we go any further. Your typical magazine has four main parts:

  1. Body – this is the overall housing.
  2. Spring – the internal part that pushes cartridges up into the pistol.
  3. Follower – a small metal or plastic plate on top of the spring which guides cartridges.
  4. Floor plate – the bit at the bottom of the body that holds the spring and follower in place.

One other part I want to mention, though it is not a ‘component’ is the (feed) lips. This is the upper part of the magazine body that helps to position cartridges properly within the pistol so that they can be transferred from the magazine into the chamber of the gun.  Sometimes these can become pinched, which could lead to failure to feed.


Taking apart Your Magazine

The good news is you should be able to disassemble most if not all pistol magazine designs out there.  The bad news is that methods for this vary according to the style of magazine (i.e. Glock versus Colt 1911 magazines), so you should definitely consult your manufacturer’s instructions before attempting to take one of your handgun magazines apart.  In general though, here’s how you do it:

  1. Remove all the cartridges from your magazine.
  2. Examine the magazine, looking for obvious wearing or breakage (rare, but it happens).
  3. Look at the floor plate. There should be some variety of clip or clasp that keeps it in place and it might need a small part to be moved, or a little spring latch tripped (usually with a small rod or nail).
  4. Slide off the bottom of the body once you remove the floor plate. Be careful when doing this, since the spring inside the magazine will be under some pressure and may want to shoot out (finding this smaller piece once its been lost can be a challenge too).
  5. Take out the spring and follower from the bottom of the magazine. The follower may be mounted to the top of the spring, or it may be free and just held in place by spring tension. Try to pay attention to this as you remove the spring.



Now that your magazine is completely disassembled, you should be able to look up inside the body and see out the top where the lips are located. The interior sides of the body are where dirt can accumulate. This can interfere with the smooth movement of the follower. It can also retain moisture, and that can cause rusting.  Here’s how you should proceed:

  1. Clean the inside of the body thoroughly, using your usual gun cleaners and tools.
  2. Look at the top of the body, where the lips are. Make sure that these are cleaned inside and out as well.
  3. Examine the spring, checking for built-up dirt or rust. Wipe down with a rag & some cleaner, then lubricate lightly.
  4. Do the same for the follower and floor plate.
  5. Lightly lubricate all surfaces.

Now you’re ready to reassemble the magazine. Just reverse the steps for taking it apart, being careful that the follower and spring go in correctly (this matters on many, but not all, magazines). Hold the spring in place and snap the floor plate back into position.

Check the magazine to make sure that the follower moves freely when under pressure, and that the empty magazine fits back into the gun properly, and locks into place. Now you’re ready to use it again.

Words of Wisdom

There are two additional items I want to mention. One, and this is a discussion that comes up frequently in firearms forums, is whether you will hurt the springs in a magazine by leaving the magazine full of ammunition. Everything I know about springs, and every engineer I’ve ever talked with about this, both say “no.” It should be perfectly safe to load a magazine fully, put it into proper storage, and then leave it for years without causing a problem.

And two, I no longer “top off” my magazines. “Topping off” is where you fill a magazine, place it into a pistol, then chamber a round, and then remove the magazine and place another cartridge into the magazine before replacing it. You’ll see a lot of people refer to a given gun as “10 + 1″ or “14 + 1″. This is what they mean, and it is tempting to do in order to have an extra cartridge.

I used to do this regularly and usually I didn’t have any problems with my various pistols when I did. But every once in a while I’d get a failure of a gun to cycle properly after the first shot. I discussed it with friends, and one buddy who is an armorer for a SWAT team said that he’d stopped “topping off” for his department, and that it eliminated these rare but occasional problems. His theory was that the additional pressure of a completely full magazine on the underside of the bolt/slide operating mechanism slowed it down just enough to mess up the timing of the gun when it was fired, and so presented a problem.

Since I’ve adopted the practice of regularly cleaning my gun and filling my magazine only to capacity, I haven’t had any feeding problems and, if only for my own peace of mind, I’ve just made it my routine. Personally, I’d much rather have a gun which will reliably shoot the second round than have ‘one extra’ round in the mag. Your preference, like your mileage, may vary.


About eighteen months after I wrote the above, I ran into some unexpected problems with mags for my Glock 21, which I had upgraded to handle the .460 Rowland cartridge. The whole thing is discussed here, but basically what was happening was that the additional power/speed of the .460 Rowland was causing damage to the front of the body of the magazines I was using. To the best of my memory, this is the first time I had actually had this kind of problem with a firearm. Had I not had this article still kicking ar0und in my head, it might have taken me even longer to sort out what was going on. (Now that I have shifted over to using .45 Super instead of .460 Rowland, I haven’t had any subsequent problems with this.)

I don’t take apart and clean my magazines after every trip to the range. But I try to remember to do it after a couple of trips, and that seems sufficient.

I have also learned the wisdom of cleaning *new* mags when I first get them (or when I buy a new firearm) — they’re often surprisingly dirty, and on a couple of occasions I have found mild corrosion on either the spring or inside the body of the magazine, because they had been stored in improper conditions or there was a minor problem with their manufacturing process. So, it doesn’t hurt to check.


Jim Downey

August 20, 2017 Posted by | .45 ACP, .45 Super, .460 Rowland, Discussion., General Procedures | , , , , , , , , , , , , , , , , , , | Leave a comment

Reprise: It’s Not the Length of Your Barrel, It’s How You Use It

My friends over at the Liberal Gun Club asked if they could have my BBTI blog entries cross-posted on their site. This is another in an occasional series of revisiting some of my old articles which had been published elsewhere over the years, perhaps lightly edited or updated with my current thoughts on the topic discussed. This is an article I wrote for, and it originally ran 3/7/2011. Some additional observations at the end.


“What is the best barrel length?”

It’s a question I get a lot, thanks to my involvement in Ballistics By The Inch. And invariably, I say in response: “it depends.” As in, it depends on what you’re going to use it for.

OK, first thing: I’m talking about pistol cartridges, not rifle cartridges. Got that? Pistol cartridges.

That’s what we studied with our BBTI project (actually, continue to study, since we’ve done several expansions of the cartridges and ammunition tested already, and have another big expansion coming up the beginning of May.) Now that we’ve cleared that up . . .

Different barrel lengths are good for different purposes. The longer the barrel, the longer the sight radius, and so the easier it is to be accurate with the gun. The shorter the barrel, the easier it is to conceal.

And barrel length has an effect on the velocity of a bullet (and hence the power of that bullet.) How much of an effect? Well, it depends.

No, seriously, it depends. Do not believe it when someone tells you “oh, the rule of thumb is about 75 (or 25 or 100 or any other number) feet per second for each inch of barrel.” That number may be right for one given ammunition in one given gun for one given inch of barrel length – but it will not hold true as a general case. Don’t just take my word on this – look at the actual numbers from tests we conducted, using almost 10,000 rounds of ammunition. You can go to the BBTI site and see the data for yourself (it’s all free, with no advertising or anything), but here are two examples:

Cor Bon 165gr JHP +P .45 ACP ammo was tested at 1001 fps with a 2″ barrel. That jumps to 1050 fps with a 3″ barrel, or an increase of about 50 fps. Going to a 4″ barrel you get 1163 fps, or an increase of 113 fps. But when you go from an 10″ barrel to a 11″ barrel, you only get an increase of 23 fps.

Let’s look at Federal Hydra-Shok 230gr JHP .45 ACP. It starts at 754 fps with a 2″ barrel, and jumps to 787 fps out of a 3″ barrel – an increase of 33 fps.  Go to the 4″ barrel and it tested at 865 fps – an increase of 78 fps. And when you go from an 10″ barrel to a 11″ barrel, you only get an increase of 4 fps.

Do you see my point? It not only varies by ammunition, it also varies by which inch of the barrel you are talking about – the inch between 3 and 4 sees a lot more increase than the inch between 10 and 11.

Almost all handgun cartridges show this effect, and it makes sense: pistol cartridges use a fast burning powder, but it still needs a little bit of time to completely combust. The highest acceleration comes at first, and then usually handgun bullets plateau out somewhere between 6″ and 10″, with little additional velocity with longer barrels past that point. The graph of our first example shows this very well:

Some cartridges even show velocity starting to drop off with longer barrels, as the friction of the bullet passing through the barrel overcomes any additional boost from the gunpowder. Notably, the “magnum” cartridges (.327, .357, .41, and .44) all show a continued climb in velocity/power all the way out to 18″ of barrel length (the maximum we test), though the amount of increase tends to get smaller and smaller the longer the barrel.

So, back to “it depends”: if you want a lever-gun or carbine, which uses a pistol cartridge, you’re best off using one of the magnums if you want maximum power. If, however, you want to use a carbine for an additional power boost and better aiming, one with a barrel length somewhere in the “plateau” for a given cartridge makes sense (and this is why subguns typically have barrels in the 8 – 10″ range).

For a hunting pistol, you probably want to have a barrel of 6″ to 8″ to get a lot of the additional power and still have it manageable. This barrel length will also give you a nice big sight radius for accuracy, making it good for hunting or target shooting.

How about for concealed carry? The shorter the barrel, the better, right? Well, if you look through all our data, you’ll see that usually, most cartridges see the greatest jump in velocity (and hence power) from 2″ to 4″. Now, the smaller the caliber and the lighter the bullet, the more the big jump tends to come right up front – from 2″ to 3″. The larger the caliber and the heavier the bullet, the more it tends to come a little later, from 3″ to 4″. Still, you can decide for yourself whether the trade-off in less power for ease of carry is worth it.

And good news for the revolver fans: because the cylinder basically functions to extend the barrel, your 2″ snubby actually functions more like a gun with a 3.5″ – 4″ barrel. Though there is some velocity/power loss due to the cylinder gap. How much loss? That is actually the next thing we’ll be testing, but I’d bet that . . . it depends.


Since I wrote that six years ago, we’ve done a LOT more testing at BBTI, and have now shot more than 25,000 rounds and greatly expanded our data. The cylinder gap tests mentioned above did indeed show that the amount of loss did vary according to a number of factors, but for the most part established that the effect wasn’t as large as many people thought. And we found an interesting exception to the “magnum” rule in one of our most recent tests: it turns out that the .45 Super cartridge behaves like a true magnum, by continuing to gain more power the longer the barrel, until at carbine lengths it is on a par with (or even exceeds) the .460 Rowland cartridge. Since the .45 Super is based on the .45 ACP cartridge, we expected it to perform like that cartridge and level off at about 10″, but it clearly continues to gain out to at least 18″.

I also want to add a couple of quick comments about how concealed-carry guns have changed, though this is more just personal observation than any kind of rigorous research. I think that as concealed-carry has continued to expand, more gear is on the market to make it easier to do, and I think for that reason some people are able to carry slightly larger guns and there are more guns available with barrel length in the 4″ – 5″ range. In addition, sight/optics/laser options have continued to improve, making simple sight radius less of a factor — meaning that for those who do want to carry a smaller gun, it is easier to use it well (though having better sights/optics/lasers is NOT a substitute for practice!) I expect that both these trends will continue.

Jim Downey

March 26, 2017 Posted by | .327 Federal Magnum, .357 Magnum, .41 Magnum, .44 Magnum, .45 ACP, .45 Super, .450 SMC, .460 Rowland, Data, Discussion., Revolver | , , , , , , , , , , , , , , , , , , , , , , , | Leave a comment

Comparison shopping.

Remember this graph comparing Muzzle Energy (ME)?



Well, a discussion elsewhere got me to thinking …

So, let’s take a look at .45 Super:



See what I see? Yeah, at 3″ and 4″ all the .45 Super loads are superior in terms of ME over all the other cartridges in the top graph. At 5″ the .357 Mag catches up with some of the .45 Super loads, and at 6″ it is in the center of the pack.

To really do the comparison right, I’d need to average all the .45 Super loads, then add them directly to the first graph, but that’s more time and trouble than I want to take. But my point is that of all the ‘conventional’ CCW-caliber/size guns, it looks like the .45 Super is at the top of the pile. We did formal testing of just one .460 Rowland, and it is comparable to the .45 Super at those barrel lengths (though I know from informal testing that some other loads are more powerful). You have to step up to full .44 Mag to beat either the .357 Mag or .45 Super.


Jim Downey

December 26, 2016 Posted by | .357 Magnum, .357 SIG, .380 ACP, .44 Magnum, .45 ACP, .45 Super, .460 Rowland, 10mm, 9mm Luger (9x19), Data, Discussion. | , , , , , , , , , , , , , , , , , , , , | 1 Comment

Join the party.

All along, we’ve said that if someone wanted to take the time, trouble, and expense to do some additional research along the lines of our protocols, that we’d be happy to include their data on our site. This is particularly true if it helped expand the selection of “real world guns” associated with the data for a given caliber/cartridge. Well, for the first time someone has expressed an interest in doing just that, prompting us to come up with an outline of what standards we feel are required for making sure it relates to our previous tests.

The biggest problem is that ammo manufacturers may, and do, change the performance of their products from time to time. This is why we have on occasion revisited certain cartridges, doing full formal chop tests in order to check how specific lines of ammo have changed. That gives us a benchmark to compare other ammo after a period of several years have passed, and shows how new tests relate to the old data.

But without going to such an extent, how can we be reasonably sure that new data collected by others using their own firearms is useful in comparison to our published data?

After some discussion, we feel that so long as any new testing includes three or more of the specific types of ammo (same manufacturer, same bullet weight & design) we had tested previously, then that will give enough of a benchmark for fair comparison. (Obviously, in instances where we didn’t test that many different types of ammo in a given cartridge, adjustments would need to be made). With that in mind, here are the protocols we would require in order to include new data on our site (with full credit to the persons conducting the tests, of course):

  1. Full description and images of the test platform (firearm) used in the tests. This must specify the make, model number, barrel length, and condition of the firearm. Ideally, it will also include the age of the firearm.
  2. That a good commercial chronograph be used. Brand isn’t critical — there seems to be sufficient consistency between different models that this isn’t a concern. However, the brand and model should be noted.
  3. Chronographs must be positioned approximately 15 feet in front of the muzzle of the firearm used to test the ammo. This is what we started with in our tests, and have maintained as our standard through all the tests.
  4. That five or six data points be collected for each type of ammo tested. This can be done the way we did it, shooting three shots through two different chronographs, or by shooting six shots through one chronograph.
  5. All data must be documented with images of the raw data sheets. Feel free to use the same template we used in our tests, or come up with your own.
  6. Images of each actual box of ammo used in the test must be provided, which show the brand, caliber/cartridge, and bullet weight. Also including manufacturer’s lot number would be preferred, but isn’t always possible.
  7. A note about weather conditions at the time of the test and approximate elevation of the test site above sea level should be included.

We hope that this will allow others to help contribute to our published data, while still maintaining confidence in the *value* of that data. Please, if you are interested in conducting your own tests, contact us in advance just so we can go over any questions.


Jim Downey

September 9, 2016 Posted by | .22, .223, .22WMR, .25 ACP, .30 carbine, .32 ACP, .32 H&R, .327 Federal Magnum, .357 Magnum, .357 SIG, .38 Special, .380 ACP, .40 S&W, .41 Magnum, .44 Magnum, .44 Special, .45 ACP, .45 Colt, .45 Super, .450 SMC, .460 Rowland, 10mm, 9mm Luger (9x19), 9mm Mak, 9mm Ultra, Anecdotes, Data, Discussion., General Procedures | , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , | Leave a comment

Dealing with power.

About 40 years ago, when I was an idiot teenager (yeah, I know — redundant, particularly in my case), we got this ’48 Willys Jeep. Since the engine was shot, we dropped an Olds V-6 in it. This was, essentially, like strapping a rocket to a skateboard. And it was too much power for idiot teenage me to handle.  Twice I snapped the driveshaft on the thing, just dumping the clutch too damned quickly. Twice. My uncle (who I lived with) was certain that I had been racing or something similar. The truth was, I didn’t even have that much of an excuse; I had simply goosed the engine too much and popped it into gear too fast. The original driveshaft just couldn’t handle that much of a power spike.

This is kinda what happens to your poor .45 ACP firearm when you decide to run some .45 Super through it.

With the Jeep, we wound up putting a more robust driveshaft in it. And I learned that if I wanted to keep driving it, I needed to be less of an idiot.

This analogy holds to how you should approach handling .45 Super power out of your .45 ACP gun. Chances are, very occasional use of these much more powerful loads won’t cause any problem in a quality, modern-made firearm. But if you’re smart, you’ll either greatly limit how many times you subject your gun (and your body) to that amount of power, or you will take steps to help manage it better and extend the life of your gun.

Typical ‘standard’ (non +P) .45 ACP loads tend to have a maximum pressure of between say 15,000 PSI and about 18,000 PSI. When you get past that, you get into ‘over-pressure’, or +P territory, up to about 23,000 PSI. This is the range most common modern firearms are built to handle safely.

But .45 Super generates more chamber pressure than that. How much more? Well, it’s a bit difficult to say, since there is a surprising dearth of data readily available. Neither my 49th Edition of Lyman’s Reloading Handbook nor my 13th Edition of Cartridges of the World have data for the .45 Super. Real Guns has some reloading formulas for .45 Super which give results consistent with our tests, but there are no pressure specs listed. Hodgdon Reloading has some pressure specs (in C.U.P.), but all their listed results for .45 Super are well below what our tests results were. Wikipedia lists .45 Super as having a maximum pressure of 28,000 PSI, and given that .460 Rowland is usually considered to run 35,000 – 40,000 PSI, that is probably in the correct ballpark.

I have written previously about converting a standard Glock 21 from .45 ACP over to .460 Rowland, and what is involved with that. Specifically, a new longer barrel with a fully-supported chamber which accommodates the longer case of the .460 Rowland, a 23 pound recoil spring, and a nice compensator to help tame the recoil. I also changed out the magazine springs, using an aftermarket product which increases the spring power by about 10%. This is because even with the other changes, the slide still moves much faster than with .45 ACP loads, and the increased mag spring power helps with reliability in feeding ammo. But even with all of that, shooting full-power .460 Rowland loads tends to cause damage to my magazines (as seen in the linked post).

Do you need to do all that in order for your firearm to handle frequent use of .45 Super loads? Well, I think that if you want to use a .460 Rowland conversion kit, it *will* tame the amount of recoil more than enough, but I don’t think that it is necessary to go quite that far. I should note that I have now run several hundred .45 Super loads through my Glock 21, and the gun has operated flawlessly — WITHOUT any damage to the magazines.

Converted G21 on left, G30S on right.

Converted G21 on left, G30S on right.

Rather, I think that the smart thing to do is to start off with going to a heavier recoil spring, perhaps swapping out a metal guide rod for a plastic one (if your gun comes with a plastic guide rod). Stronger magazine springs are probably still a good idea, to aid with reliable feeding. If suitable for your gun, add in a recoil buffer. These are the steps I have taken with my Glock 30S, and am planning for my Beretta Cx4 Storm. So far I have put a couple hundred .45 Super loads through the G30S with this configuration, and it has operated without a problem — again without any damage to the magazines.

As I said in my previous blog post, I still think that the .460 Rowland is a hell of a cartridge. But I think that the .45 Super offers almost as many advantages to the average shooter, with less hassle. I would still recommend that anyone who intends on shooting more than the very occasional .45 Super loads out of their gun consider making some simple changes to handle the additional power and extend the life of their gun. Don’t be like the idiot teenage me; deal with the power intelligently.


Jim Downey



November 1, 2015 Posted by | .45 ACP, .45 Super, .450 SMC, .460 Rowland, Data, Discussion., Links | , , , , , , , , , , , , , , , , , , , , , | 6 Comments

.45 Super data now published.

At long last, we’ve now put up the page with the results of our .45 Super/.450 SMC tests earlier this year! We’ve also published the additional .45 ACP rounds tested at the same time, which doubles the amount of data for that cartridge available on our site.

As noted on the new .45 Super page:

.45 Super and .450 SMC (Short Magnum Cartridge) are two relatively recent variations on the classic .45 ACP cartridge.  They were designed to gain more power from the cartridge than it was originally designed to produce, using modern smokeless powder and more robust case specifications.  And these rounds achieve this goal, producing about 100% greater muzzle energy for a given bullet weight over standard pressure .45 ACP rounds, and about a 50% increase over .45 ACP +P (over-pressure) rounds.

Take a look at the Muzzle Energy graph for .45 Super:

One thing I notice right away is that in general, the energy curve for this cartridge is much more pronounced and consistent than the energy curve for .45 ACP loads (whether standard pressure or +P). In other words, this is a round which continues to see impressive gains in energy over a longer barrel length, rather than flattening out starting at 8 – 10″. That’s more like the behavior you see from a magnum revolver round. Even the .460 Rowland tends to not see much gain after about 10″ — with the result that while the .460 Rowland is clearly a superior round for shorter barrels over the .45 Super, most loadings of the .45 Super meet or exceed the energy of the .460 Rowland by the time you get to carbine-length barrels. And you don’t need to rechamber your gun to shoot it.

Seeing this performance out of the Cx4 Storm actually prompted me to act on something I had just been thinking about: to go out and buy one of the remaining new Cx4 Storms out there (Beretta decided to discontinue the gun in that caliber earlier this year). In a future blog post I’ll talk about the alterations I am making to that gun, and that I have made to a Glock G30S, to handle the additional power of the .45 Super cartridge.

For now, enjoy playing with the data. And please be sure to share it with others! Because while I have long been an advocate for the .460 Rowland — a cartridge I still like very much — I now think that the .45 Super is a better choice for most people. Further discussion of that next time.


Jim Downey

October 30, 2015 Posted by | .45 ACP, .45 Super, .450 SMC, .460 Rowland, Data, Discussion., General Procedures | , , , , , , , , , , , , , , , , | 8 Comments

Does primer size make a difference?

Following the success of our .45 Super/.450 SMC tests this summer, I sat down to work up some reloads which would mimic the factory ammo we had tested.

Since both of these cartridges are fairly unknown, there isn’t a whole lot of good information out there to draw upon. But there is some, at least for the .45 Super, and late last year/earlier this year I had worked up some preliminary loads, starting with .45 ACP +P (overpressure) published load data. But that was done using .460 Rowland cases and shot through my converted Glock G21, which I knew could handle the extra power. When reloading, it pays to be careful and conservative.

After I had seen the results from the extensive .45 Super/.450 SMC tests (some of which has already been published), I had a pretty good idea of where the power band for these loads was, and how different guns could handle it. Since I had previously worked up loads for .460 Rowland as well as done a lot of .45 ACP reloading over the years, I figured that I could come up with some pretty reasonable load levels to match what we had seen in the factory ammo.

So I sat down, looked through all my results and what was available elsewhere, and came up with loads* for three different bullet weights I had on hand: 185gr XTP, and 200gr & 230gr FP. I chose to use Longshot powder, which I have used successfully for both .45 ACP and .460 Rowland loads. (This is not an endorsement of any of these products, and I have not been compensated from these manufacturers in any way. This is just stuff I have on hand and know has worked previously.) I loaded 50 rounds each in .45 Super cases, using standard Large Pistol Primers.

But as I was doing so, I also realized that I had a bunch of .450 SMC cases left from the tests. And I figured that it might be an interesting experiment to load those cases to the exact same specs, other than the difference in primer size. To give the cartridge the benefit of better ignition, I used Small Magnum Pistol primers.  Again, I loaded 50 rounds of each bullet weight.

Again, other than the difference in primers, the reloads I worked up were identical.


OK, before I go any further, I want to toss in some caveats and explanations:

  1. This was an informal test, using only one chronograph and under less rigorous conditions than the formal BBTI tests. It was just me shooting a string of five shots, keeping mental track of what the numbers were for each, and then writing down a ballpark figure which seemed to best represent the overall performance. Also, I wasn’t using the BBTI light-frame which gives us more consistent chrono results.
  2. I was using my personal firearms, two of which (the Cx4 and Glock G30S) were brand new — this was their very first trip to the range. Yeah, I got them after seeing how similar guns performed in the .45 Super/.450 SMC tests earlier.


Now, about the guns used:

  • Glock G30S with a Lone Wolf 23lb recoil spring and steel guide rod package. 3.77″ barrel
  • Glock 21 converted to .460 Rowland (heavier recoil spring, compensator, and Lone Wolf .460 R barrel). 5.2″ barrel
  • Beretta Cx4 carbine, standard right out of the case. But I am going to install a steel guide rod and heavy buffer in it. 16.6″ barrel



Ammo                                     G30S                                    G21                                             Cx4

.45 Super 185gr                 1185 fps / 577 ft-lbs                1250 fps/ 642  ft-lbs             1550 fps / 987 ft-lbs

.450 SMC 185gr                 1125 fps / 520 ft-lbs                1200 fps / 592 ft-lbs             1500 fps / 925 ft-lbs


.45 Super 200gr                1130 fps / 567 ft-lbs                1225 fps / 667 ft-lbs              1420 fps / 896 ft-lbs

.450 SMC 200gr                1090 fps  / 528 ft-lbs               1180 fps / 619 ft-lbs              1420 fps / 896 ft-lbs


.45 Super 230gr                1080 fps / 596 ft-lbs                 1160 fps / 687 ft-lbs              1310 fps / 877 ft-lbs

.450 SMC 230gr                1060 fps  / 676 ft-lbs                1130 fps / 652 ft-lbs              1310 fps / 877 ft-lbs


Interesting, eh? What seems to be happening is that full ignition of the powder takes longer with the .450 SMC loads. That would explain why there’s more of a discrepancy with the lighter bullets and shorter barrels, so the bullet clears the barrel faster — some of the powder hasn’t yet ignited with the Small Magnum Primer. But with the heavier bullets and longer barrel of the Cx4, there more time for more of the powder to ignite, reducing or eliminating the difference in performance.

That’s my take on it. If you have another one, please comment.

Also, I want to note just how well I managed to emulate the performance of the factory ammo. Compare the numbers above with what I have already published for the Glock 21 and Cx4 used in the tests earlier. And it isn’t published yet, but the G30S numbers are also right on-the-money for how the G36 used in the tests earlier performed (the two guns have the same barrel length). In all instances, my reloads* performed within 10-15 fps of the factory loads.


Jim Downey

*So, what exactly were those loads specs? OK, here’s the data, but provided with the understanding that you should WORK UP YOUR OWN LOADS starting below these amounts, and accepting that you do so on your own responsibility. Also note that any changes in bullet weight, bullet brand, or powder type may/will alter the results you can expect. AGAIN: you use this data on your own responsibility. Be safe.

All bullet weights had a 1.250″ O.A.L.

All were given a slight taper crimp.

185gr XTP rounds had 11.0gr of Longshot powder.

200gr FP rounds had 10.5gr of Longshot powder.

230gr FP rounds had 10.0gr of Longshot powder.

October 21, 2015 Posted by | .45 ACP, .45 Super, .450 SMC, .460 Rowland, Anecdotes, Data, Discussion., General Procedures | , , , , , , , , , , , , , , , , , , | 14 Comments

Do you want good data, or useable data?

Got a question I haven’t seen for a while. Here it is, with my answer (and a little bit of additional explanation) to follow:

Thanks for the site!  You do not post the altitude and  temperature of your results (unless I missed that).  Can you let us know what your reference points are?  Also, what effect would altitude and temperature variation have on your results?

Here’s the answer I gave:

Well, it’s been a while since anyone asked about that … thanks!

We did discuss this early on, and decided pretty quickly that while both of those would indeed have an effect (as would the changes in barometric pressure), that it would be so small as to not matter for the degree of accuracy of our testing equipment and the limited number of rounds tested. If you were trying to get really good data, everything would have to be much more rigorous and controlled … and we would never ever have gotten the data that we did. So as I remind people: consider the results to be *indicative*, not definitive. In other words, don’t try to read too much into variances of a few feet-per-second, or convince yourself that such minor differences really matter.

Hope that helps to give a little perspective.

Oh, and I can answer one of your questions: almost all the testing was done at an elevation of approximately 744′ above sea level, according to commercial GPS systems.

I think that’s pretty clear, but I want to emphasize one part of it: that if we had set out to provide really rigorous and statistically-significant data, the chances are that we would never have even gotten past the first test sequence. And that means there would be NO BBTI.

As it is, we have tested something in excess of 25,000 rounds over the last 7 years. At a personal cost of more than $50,000. And that doesn’t begin to include the amount of labor which has gone into the project. To get really solid data which was statistically significant, we probably would have needed to do at LEAST three or four times as many rounds fired. With three or four times the amount of time testing. And crunching the data. And cost out of pocket.

Which would have meant that we probably would never have gotten through a single test sequence.

So it’s a matter of perspective. Do you want some data which is reasonably solid, and gives a pretty good idea of what is going on with different cartridges over different barrel lengths? Or do you want very accurate, high rigorous data which would never have been produced?

Hmm … let me think about that … 😉


Jim Downey

PS: We haven’t forgotten about the .45 Super/.450 SMC tests — it’s just been a busy summer. Look for it soon.

August 11, 2015 Posted by | .45 ACP, .45 Super, .450 SMC, .460 Rowland, Data, Discussion., General Procedures | , , , , , , , , , , , , , , | 1 Comment

Ammo test results for a pair of 1911s

This is the second in a series of informal blog posts about the .45 ACP/Super/.450 SMC testing sequence we conducted over the Memorial Day weekend. You can find the previous post here.

Today we’re going to see what the results are for a couple of different high-end 1911 platform guns. The first is an Ed Brown Kobra Carry (reviewed here), a Commander-sized (4.25″ barrel) single stack designed as a concealed-carry gun. We made no modifications of it for the more powerful loads. Here it is during our testing:

Ed Brown

The second is a Wilson Combat Hunter set up for the .460 Rowland cartridge with a 5.5″ barrel. Here’s my review of it, and here it is on the day of testing:

Wilson hunter

As I said with the other two posts about these tests, it’ll be a while before we have all the data crunched and the website updated, but I thought I would share some preliminary thoughts and information through a series of informal posts.

Quick note about the data below: All the ammo used, with the exception of the four * items, were part of our overall test sequence and had three shots made over the Oehler chronograph (which is a double-unit, and automatically records and then averages the two readings), representing a total of 6 data points. I’m just giving the overall averages here; the full data will be available on the website later. The four * ammunition types only include two shots/four data points through the Ed Brown Kobra Carry,  since it is a typical length for a self-defense gun. That’s because we only had one box of each of this ammo, and were wanting to get data which would be of the greatest use to the largest number of people.

Ammo                                                         Ed Brown Kobra Carry              Wilson Combat Hunter

      Buffalo Bore

.45 ACP Low Recoil Std P 185gr FMJ-FN                 798 fps / 261 ft-lbs                       791 fps / 256 ft-lbs

.45 ACP Std P 230gr FMJ-RN                                811 fps / 335 ft-lbs                       819 fps / 342 ft-lbs

.45 ACP +P 185gr JHP                                       1130 fps / 524 ft-lbs                     1139 fps / 532 ft-lbs

.45 ACP +P 230gr JHP                                        952 fps / 462 ft-lbs                       970 fps / 480 ft-lbs

.45 Super 185gr JHP                                         1257 fps / 648 ft-lbs                     1312 fps / 706 ft-lbs

.45 Super 200gr JHP                                         1175 fps / 613 ft-lbs                     1216 fps / 656 ft-lbs

.45 Super 230gr FMJ                                         1067 fps / 581 ft-lbs                     1105 fps / 623 ft-lbs

.45 Super 230gr JHP                                         1084 fps / 600 ft-lbs                     1109 fps / 627 ft-lbs

.45 Super 255gr Hard Cast                                 1061 fps / 637 ft-lbs                     1074 fps / 653 ft-lbs

      Double Tap

.45 ACP +P 160gr Barnes TAC-XP                        1121 fps / 446 ft-lbs                     1162 fps / 479 ft-lbs

.450 SMC 185gr JHP                                          1310 fps / 704 ft-lbs                     1350 fps / 748 ft-lbs

.450 SMC 185gr Bonded Defense JHP                  1254 fps / 645 ft-lbs                     1294 fps / 687 ft-lbs

.450 SMC 230gr Bonded Defense JHP                  1103 fps / 621 ft-lbs                     1108 fps / 626 ft-lbs


Critical Defense .45 ACP Std P 185gr FTX               969 fps / 385 ft-lbs                       976 fps / 391 ft-lbs

Critical Duty .45 ACP +P 220gr Flexlock                  932 fps / 424 ft-lbs                       936 fps / 427 ft-lbs


.45 Super 170gr CF                                           1249 fps / 588 ft-lbs                     1259 fps / 598 ft-lbs

.45 Super 185gr XTP JHP                                   1285 fps / 678 ft-lbs                     1339 fps / 736 ft-lbs

.45 Super 230gr GD JHP                                     1071 fps / 585 ft-lbs                    1099 fps / 616 ft-lbs

*Federal  HST .45 ACP Std P 230gr JHP                815 fps / 339 ft-lbs

*G2 Research  RIP  .45 ACP Std P 162gr JHP        961 fps / 332 ft-lbs

*LeHigh Defense .45 Super 170gr JHP               1165 fps / 512 ft-lbs

*Liberty  Civil Defense .45 ACP +P 78gr JHP         1843 fps / 588 ft-lbs

As with the other guns I’ve posted about, the general trends are pretty clear with the power rising as you go from standard pressure to +P to Super/.450 SMC, and topping out at about 750 foot-pounds of energy in a couple of loads. And it is interesting to note that the 185gr loads seem to be the “sweet spot” in terms of power across the board.

Of course, pure power is just one component for what makes a good ammunition choice. Bullet design & penetration is extremely important when considering a self-defense load. Shootability in your gun is also critical — because if you can’t recover quickly from shot to shot, then you may limit your ability in a stressful situation. Likewise, if the ammo doesn’t function reliably, or damages your gun, that is also a huge factor.

Most of the ammo we tested functioned very well in both 1911 platforms.  Interestingly, while we had experienced FTFs (failure-to-fire) with a number of the different Double-Tap rounds in both the Bobergs and the Glocks, we didn’t experience any such problems with either 1911.

The larger platform of the Wilson Combat Hunter handled the recoil very well, even from the hottest loads. Recoil was a little more noticeable with the Ed Brown, but only by a slight amount. As I noted with the Glock 21 converted for the .460 Rowland,  I was impressed that The Wilson Combat Hunter didn’t have any problems cycling even the lightest loads reliably.

Another note: we were unable to detect any damage or unusual wear to either gun, though it is possible a steady diet of loads of that power could cause some over the long term.

Lastly, I ran some .460 Rowland Buffalo Bore 230gr JHP cartridges through the Wilson Combat Hunter, since we had only had one type of ammo for that gun when we did the .460 Rowland tests.  That had been Cor-Bon Hunter 230gr JHP. The Cor-Bon tested at 1213 fps / 751 ft-lbs, and the Buffalo Bore tested at 1349 fps / 929 ft-lbs of energy.

Look for more results, images, and thoughts in the days to come.

Jim Downey

June 9, 2015 Posted by | .45 Colt, .45 Super, .450 SMC, .460 Rowland, Data, Discussion., General Procedures | , , , , , , , , , , , , , , , , , , , , , , , , , , , | 3 Comments

Ammo test results in two versions of the Glock 21

This is the first in a series of informal blog posts about the .45 ACP/Super/.450 SMC testing sequence we conducted over the Memorial Day weekend.

Here’s a pic of getting set the first day of shooting:

getting set

It’ll be a while before we have all the data crunched and the website updated, but I thought I would share some preliminary thoughts and information through a series of informal posts. In this post, we’ll see how two different versions of a Gen 4 Glock 21 performed with the ammo. The first version was with the Glock in the standard .45 ACP configuration, the second was with my .460 Rowland conversion kit in place.

The standard configuration has a 4.61″ octagonal polygonal rifling, while the conversion barrel is 5.2″ overall with conventional rifling, threaded, and with a compensator. The .460 conversion also has a heavier recoil spring.

Quick note about the data below: All the ammo used, with the exception of the four * items, were part of our overall test sequence and had three shots made over the Oehler chronograph (which is a double-unit, and automatically records and then averages the two readings), representing a total of 6 data points. I’m just giving the overall averages here; the full data will be available on the website later. The four * ammunition types only include two shots/four data points through the standard Glock 21 configuration — we only had one box of each of this ammo, and were wanting to get data from a range of guns.

Ammo                                                         Glock 21 Standard                   Glock 21 .460 Rowland

      Buffalo Bore

.45 ACP Low Recoil Std P 185gr FMJ-FN                 801 fps / 263 ft-lbs                       792 fps / 257 ft-lbs

.45 ACP Std P 230gr FMJ-RN                                829 fps / 350 ft-lbs                       826 fps / 348 ft-lbs

.45 ACP +P 185gr JHP                                       1132 fps / 526 ft-lbs                     1168 fps / 560 ft-lbs

.45 ACP +P 230gr JHP                                        951 fps / 461 ft-lbs                       974 fps / 484 ft-lbs

.45 Super 185gr JHP                                         1279 fps / 671 ft-lbs                     1299 fps / 693 ft-lbs

.45 Super 200gr JHP                                         1178 fps / 616 ft-lbs                     1203 fps / 642 ft-lbs

.45 Super 230gr FMJ                                         1069 fps / 583 ft-lbs                     1085 fps / 601 ft-lbs

.45 Super 230gr JHP                                         1094 fps / 611 ft-lbs                     1116 fps / 635 ft-lbs

.45 Super 255gr Hard Cast                                 1063 fps / 639 ft-lbs                     1061 fps / 637 ft-lbs

      Double Tap

.45 ACP +P 160gr Barnes TAC-XP                        1103 fps / 432 ft-lbs                     1103 fps / 432 ft-lbs

.450 SMC 185gr JHP                                          1328 fps / 724 ft-lbs                     1351 fps / 749 ft-lbs

.450 SMC 185gr Bonded Defense JHP                  1301 fps / 695 ft-lbs                     1314 fps / 709 ft-lbs

.450 SMC 230gr Bonded Defense JHP                  1097 fps / 614 ft-lbs                     1132 fps / 654 ft-lbs


Critical Defense .45 ACP Std P 185gr FTX               984 fps / 397 ft-lbs                       979 fps / 393 ft-lbs

Critical Duty .45 ACP +P 220gr Flexlock                  945 fps / 436 ft-lbs                       943 fps / 434 ft-lbs


.45 Super 170gr CF                                           1239 fps / 579 ft-lbs                     1253 fps / 592 ft-lbs

.45 Super 185gr XTP JHP                                   1329 fps / 725 ft-lbs                     1348 fps / 746 ft-lbs

.45 Super 230gr GD JHP                                    1075 fps / 590 ft-lbs                     1081 fps / 596 ft-lbs

*Federal  HST .45 ACP Std P 230gr JHP                813 fps / 337 ft-lbs

*G2 Research  RIP  .45 ACP Std P 162gr JHP        942 fps / 319 ft-lbs

*LeHigh Defense .45 Super 170gr JHP              1146 fps / 495 ft-lbs

*Liberty  Civil Defense .45 ACP +P 78gr JHP        1768 fps / 580 ft-lbs

The general trends are pretty clear with the power rising as you go from standard pressure to +P to Super/.450 SMC, and topping out at about 750 foot-pounds of energy in a couple of loads. And it is interesting to note that the 185gr loads seem to be the “sweet spot” in terms of power across the board.

Of course, pure power is just one component for what makes a good ammunition choice. Bullet design & penetration is extremely important when considering a self-defense load. Shootability in your gun is also critical — because if you can’t recover quickly from shot to shot, then you may limit your ability in a stressful situation. Likewise, if the ammo doesn’t function reliably, or damages your gun, that is also a huge factor.

Most of the ammo we tested functioned very well in the Glock in either configuration. This isn’t surprising to anyone who has much familiarity with Glocks which typically will handle just about any ammo under all conditions. We did experience FTFs (failure-to-fire) with a number of the different Double-Tap rounds. Those seemed to have been due to light strikes on the primer, which could have been due to improper primer seating, ‘hard’ primers, or some other factor.

The larger platform of the Glock 21 handled the recoil very well, even from the hottest loads. I was impressed that even with the .460 Rowland conversion in place, with the additional weight of the compensator and the heavy recoil spring, the Glock didn’t have any problems cycling even the lightest loads reliably.

One other note: as discussed in my blog post about the .460 Rowland conversion, full-power .460 Rowland loads tend to cause damage to the magazines. As far as we could tell, the same isn’t true of the full-power .45 Super/.450 SMC loads. Just one magazine (a new one) was used for all these tests, and there was no detectable damage. Nor was there any other damage detected to the gun otherwise, though it is possible a steady diet of loads of that power could cause some over the long term.

Look for more results, images, and thoughts in the days to come.

Jim Downey

June 1, 2015 Posted by | .45 ACP, .45 Super, .450 SMC, .460 Rowland, Data, Discussion., General Procedures | , , , , , , , , , , , , , , , , , , , , , , , , | 6 Comments

Six shooter.

Well, well, well, BBTI made it to six years of shooting fun and research!

Yup, six years ago today we posted the first iteration of Ballistics By The Inch, and included data for 13 different handgun cartridges. Since then we’ve continued to expand on that original research, including some extensive testing on how much of an effect the cylinder gap on revolvers has, what performance differences you can expect from polygonal over traditional land & groove rifling, and added another 9 cartridges, as well as going back and including a very large selection of real world guns in all the different cartridges. This blog has had 100,000+ visitors and the BBTI site itself has had something like 25 – 30 million visits (the number is vague because of changes in hosting and record-keeping over time).

We’ve had an impact. I’ve seen incoming links from all around the world, in languages I didn’t even recognize. There’s probably not a single firearms discussion group/blog/site out there which hasn’t mentioned us at some point, and our data is regularly cited in discussions about the trade-offs you make in selecting one cartridge or barrel length over another. I’ve answered countless emails asking about specific points in our data, and have been warmly thanked in return for the work we’ve done. And on more than a few occasions people have pointed out corrections which need to be made, or offered suggestions on how we could improve the site, sometimes providing the results from their own crunching of our data.

When we started, it was fairly unusual to see much solid information on ammo boxes about how the ammunition performed in actual testing. Now that information is common, and expected. Manufacturer websites regularly specify real performance data along with what kind of gun was used for that testing. And the data provided has gotten a lot more … reliable, let’s say. We’ve been contacted by both ammo and firearms manufacturers, who have asked if they can link to our data to support their claims of performance — the answer is always “yes” so long as they make it clear that our data is public and not an endorsement of their product. And we’ve never taken a dime from any of those companies, so we can keep our data unbiased.

And we’re not done. We have specific plans in the works to test at least one more new cartridge (and possibly revisit an old favorite) in 2015. I try to regularly post to the blog additional informal research, as well as sharing some fun shooting and firearms trials/reviews. There’s already been one firearms-related patent issued to a member of the BBTI team, and we’ll likely see several more to come. Because we’re curious guys, and want to share our discoveries and ideas with the world.

So, onward and upward, as the saying goes. Thanks to all who have cited us, written about us, told their friends about us. Thanks to all who have taken the time to write with questions and suggestions. And thanks to all who have donated to help offset the ongoing costs of hosting and testing — it makes a difference, and is appreciated.


Jim Downey

November 28, 2014 Posted by | .22, .223, .22WMR, .25 ACP, .30 carbine, .32 ACP, .32 H&R, .327 Federal Magnum, .357 Magnum, .357 SIG, .38 Special, .380 ACP, .40 S&W, .41 Magnum, .44 Magnum, .44 Special, .45 ACP, .45 Colt, .460 Rowland, 10mm, 6.5 Swedish, 9mm Luger (9x19), 9mm Mak, 9mm Ultra, Anecdotes, Data, Discussion., General Procedures, Links, Shotgun ballistics | , , , , , , , , , , , , , , , , , , , , , | 1 Comment

Confirmation of the .460 Rowland performance.

John Ervin at Brass Fetcher Ballistic Testing has just put up a new page about his testing of the .460 Rowland cartridge. As I have explained in the past,  our work at BBTI is intended to be an overview of how ballistic performance varies over barrel length — it is just a quick survey to get an idea of the general trends, not meant to be an in-depth examination of a specific cartridge.

But in-depth testing is exactly what Ervin does, using a larger sample size, ballistic gelatin, and high-speed videography. And as a result, his much more detailed analysis is more useful for getting into the details of a given cartridge out of a specific barrel length. And it is really good to see that his results confirm what I have been saying all along: that if you carry a .45, you should instead be carrying a .460 Rowland.

What specifics? Take a look at the performance of Speer 230gr Gold Dot HP .45ACP in terms of foot-pounds of kinetic energy transfer into 20% ballistic gel:


Pretty good, eh? It’s what we expect from the .45ACP: a solid energy dump and reasonable penetration.

Now let’s take a look at the same chart, but with the Speer 230gr Gold Dot HP in .460Rowland:

The curves don’t look that different on first glance, but pay close attention to the scale there on the left axis of each one: where the .45ACP tops out at about 72 ft/lbs about 2″ into the gel, the .460Rowland tops out at about 335 ft/lbs just before 2″. That’s more than 4x the energy transfer.

In fact, at 5″ of penetration, the .460Rowland is still dumping about as much energy as the .45ACP does at the maximum.

But there’s more than simple energy transfer involved in terminal ballistic performance. There’s also how well the bullet is designed, and whether it expands properly. This can be a big concern in “over-driving” a bullet, so that it breaks apart. Well, Ervin’s data also covers these comparisons quite well. For the two specific rounds cited above, the .45ACP expanded to 0.344 square inches of frontal surface, and was still 229.5gr of weight. And the .460Rowland expanded to 0.526 square inches of frontal surface, and was still 221.3gr of weight.

There’s a *LOT* more information at Brass Fetcher Ballistic Testing. Ervin has an extensive 17 page Ammunition Performance Data report in .pdf format which contains a ton of images, video, and data — more than enough to keep even a data-junkie like me busy for a long time. I urge you to take a good look at it, and to consider the thoughts which Ervin shares about this cartridge. But I will leave you with his opening sentence which sums it up very nicely:

The 460 Rowland represents the pinnacle of handgun calibers for self-defense.



Jim Downey

May 1, 2014 Posted by | .45 ACP, .460 Rowland, Data, Discussion., Links | , , , , , , , , , , , , , , , , , | Leave a comment

.460 Rowland case wall thickness.

A friend dropped me a note, after looking over my previous experiments with putting .460 Rowland load power into .45 ACP cases, and asked a fairly simple question: Do you think that the case walls are actually thicker in the .460 Rowland?

Now, I have read several articles over the years which mentioned that the .460 Rowland cases were “stronger” with others saying that the cases were “thicker”. In fact, in the blog post cited above, I myself said:

Even shooting them in a gun designed to handle .460 Rowland power was risky, since the .45 ACP cases do not have the same strength as the .460 Rowland cases.

But is that actually true?

Good question. My Lyman 49th Edition Reloading Handbook doesn’t give case wall thickness for the .45ACP, and doesn’t list .460 Rowland at all. A quick check online also didn’t turn up any case wall thickness specs for either cartridge. As noted above, there are some gun writers out there who claim that the .460 Rowland case has thicker walls “for strength” but this claim isn’t made on the site that I could find.

So, being the data-curious guy that I am, I decided to just take some measurements and see what I found.

The only .460 cases I have are all Starline brass (I ordered 500 from them, and supplemented with other brass from factory Buffalo Bore ammunition – again, all of it marked as Starline), and I went through and checked a bunch with my simple calipers. Now, those calipers aren’t the pincer type, just the standard parallel-jaws type, so I only trust the measurements to about halfway down the case. And they all fell into a range of wall thickness from 0.012″ to 0.014″.

Doing the same measurement with ten different ‘marked’ sets of .45 ACP brass I also have readily to hand, the results were almost identical, with the vast majority of cases being 0.012″ or a thousandth of an inch on either side of that. It didn’t matter whether the cases were nickle-plated or marked “+P”. The ‘marked’ brass was as follows:

  • Cor Bon +P
  • ELD
  • Federal Brass
  • Federal Nickle
  • R-P
  • S&B
  • Speer Brass
  • Speer Nickle
  • Starline
  • Winchester

And when you stop to think about it, there would be no reason or way for the case walls to be significantly thicker in the .460 Rowland cartridge, and still allow you to use standard .45 ACP reloading components and dies. If the case walls were substantially thicker, then you’d have to have slightly smaller bullets, if nothing else, and would probably need a different resizing die and/or neck expanding die.

Also, when I was conducting those experiments last summer, I didn’t note any differences in how the .45 ACP cases looked or functioned (when being reloaded) after being shot with .460 Rowland power loads.

My conclusion? That the .460 Rowland cases are no thicker walled than .45 ACP cases. They may still be “stronger”, if there is some metallurgical difference, but I doubt it. The real difference is in whether or not the chamber of the gun in which the ammo is being used is strong enough to handle the much-greater pressure of the .460 Rowland loads. Because remember, the maximum pressure for standard .45 ACP is just 21,000 PSI, and 23,000 PSI for .45 ACP +P — while the .460 Rowland cartridge reaches pressures of 40,000 PSI.

Of course, there are additional factors to consider (like recoil and timing) with the .460 Rowland cartridge, so you can’t just make the chamber of the gun stronger and then start putting those kinds of loads into .45 ACP cases. And you really wouldn’t want to accidentally put such power into a ‘normal’ .45 ACP gun — that could lead to catastrophic failure of the gun, and result in serious injury or death. So it still makes ALL KINDS OF SENSE to only load the longer .460 Rowland cases with that much power.


Jim Downey

March 22, 2014 Posted by | .45 ACP, .460 Rowland, Anecdotes, Data, Discussion. | , , , , , , , , , , , | 6 Comments

Wait … it’s 2014?? How did THAT happen?

2013 was a busy year for BBTI.

We did the .22Mag tests. We did the 9mm Glock Tests. I got my .460 Rowland conversion up and running. And I found some really fun .44Mag +P+ loads, then figured out a simple hack so that they would feed reliably in my lever gun. Like I said, a busy year.

And we couldn’t have done it without help. Of several types. To see the list of those donors who have helped offset some of our operating costs, pop over to the BBTI site. And here’s a list of the top-10 referring sites (excluding search engines and Wikipedia):


Altogether, we had 243,230 visitors to the BBTI website, and some 12,000+ views of this blog. Since we’ve gone through several iterations of the site over the last five years, it’s hard to say exactly how many visitors or pageviews or hits we’ve had in total — but it’s more than we ever really expected. Thanks, everyone.

And particular thanks to my Good Lady Wife, who has done all the webwork and most of the number crunching over the years.

We don’t currently have any concrete plans for new tests in 2014. But who knows? Keep an eye here and on our Facebook page for news.

Happy New Year, everyone!


Jim Downey


January 1, 2014 Posted by | .22WMR, .44 Magnum, .460 Rowland, 9mm Luger (9x19), Anecdotes, Data, Discussion., Links | , , , , , , , , , , , , , , , , , | 3 Comments

Now, about those thunderbolts…

Some weeks back I put up a post about my preliminary experiences with a .460 Rowland conversion for my Glock 21 Gen 4. In it I mentioned how much I like the resultant gun, but also how I was having some problems with magazine wear when shooting full-force .460 loads.

Well, after thinking a lot more about it, as well as discussing it with people online and with the other BBTI members when they were here for the recent tests (one of whom has been a Glock armorer for 15+ years) a couple different strategies emerged for me to test. Briefly, those were:

  • See whether putting in a heavier mag spring would help
  • See whether the problem was due to the case length of the .460 Rowland cartridges (they’re 1/16″ longer than .45 ACP).
  • See whether the problem was due to the *power* of the cartridges rather than the length of the cases.

To test the first, it was a simple matter to get a more powerful mag spring and test it in one of the magazines. I picked up a Wolff magazine spring from Midway and did so.

To test whether it was the simple case length of the .460 Rowland cases, I made up some .460 Rowland rounds using .45 ACP reloading standards.

To test whether it was the *power* of the .460 loads but not the case length was another matter. Here’s where we get to the Don’t Try This At Home part of today’s blog post: I made up a number of .45 ACP rounds which were loaded to .460 Rowland specs.

Let me repeat that again: Don’t Try This At Home. These are wildcat rounds, and potentially dangerous. Shooting them in a gun not rated for .460 Rowland stresses could very well result in catastrophic failure of your gun, of the “KABOOM!” variety. Even shooting them in a gun designed to handle .460 Rowland power was risky, since the .45 ACP cases do not have the same strength as the .460 Rowland cases. I made up just 10 rounds of each of these loadings, and was careful to make sure I shot them all, so that they didn’t accidentally wind up in a .45 not strong enough to take the punishment.

Here are each of the loadings I made up, just for reference, along with their approximate chrono results:

  1. 185gr XTP bullet, .45 ACP case, .460 Rowland power  1480fps
  2. 200gr RNFP bullet, .45 ACP case, .460 Rowland power  1440fps
  3. 230gr RNFP bullet, .45 ACP case, .460 Rowland power  1350fps
  4. 250gr LFN bullet, .45 ACP case, .460 Rowland power  1250fps
  5. 230gr RNFP bullet, .45 ACP case, .45 ACP power  920fps
  6. 230gr RNFP bullet, .460 Rowland case,  .45 ACP power  925fps
  7. 185gr XTP bullet, .460 Rowland case, .460 Rowland power  1490fps
  8. 200gr RNFP bullet, .460 Rowland case, .460 Rowland power  1420fps
  9. 230gr RNFP bullet, .460 Rowland case, .460 Rowland power  1355fps
  10. 250gr LFN bullet, .460 Rowland case, .460 Rowland power  1265fps

No, I’m not going to give the specific powder amounts for any of those. I used Hodgdon Longshot powder, and you can look up the specs if you want to know more.

In addition, I had these factory loads on hand for comparison, along with their approximate chrono results:

11.  185gr DPX .45 ACP +P  1110fps

12.  230gr GDHP .45 ACP 850fps

13.  230gr JHP .45 ACP +P1040fps

14.  230gr JHP .460 Rowland  1380fps

15. 255gr LFN .460 Rowland1260fps

.460 Rowland loads

.460 Rowland loads

OK, a couple of comments before I go further: those are “approximate” chrono readings because I wasn’t being anywhere near as careful as we are when we do formal BBTI testing. To wit: I was just using one chrono; I wasn’t worried about getting the exact same number of readings (so long as I got three or four, I wasn’t too worried about it); and I didn’t do anything to control for consistent lighting or suchlike. But they should all be in the right ballpark.

So, looking over all those, you will see what I see: that there was a remarkable consistency in power levels, whether you’re looking at my reloads or factory loads, and between those rounds which used either .45 ACP cases or .460 Rowland cases. That tells me that following the published data for .460 Rowland reloads, and making some intelligent decisions on how to adapt those to the .45 ACP cases for purposes of this experiment, was by and large successful. Meaning that I can use those loads to fairly evaluate what makes a difference on the basic problem I was investigating: what is causing the magazine damage and how to resolve it.

So, what conclusions did I draw from all this?

First, the more powerful magazine spring seemed to help with consistent loading. I will be swapping out all the Glock 21 mag springs I have. This makes intuitive sense, since the slide is moving faster when shooting the more powerful rounds.

That doing a little customizing on the magazines also seems to help a great deal. Here’s a pic showing an unaltered magazine and one I have taken a Dremel tool to:

Glock 21 magazines

Glock 21 magazines

Note that these are just the magazine ‘boxes’ — the guts (spring, follower, etc) have all been removed for clarity.

With the altered magazine and stronger spring, any problems I had with Failure To Feed was minimized.

And most important, it is the *power* of the round, not the case length, which seems to cause damage to the unaltered magazines. Shooting the .460 Rowland power loads in the .45 ACP cases demonstrated this.  Conversely, shooting the .45 ACP power loads in the .460 Rowland cases didn’t cause any magazine damage at all.

Two additional notes I want to add: the first is that I had pretty consistent problems with the heavy Lead Flat Nose rounds in all configurations. They kept getting jammed up in transitioning from the magazine into the chamber. I’ll probably continue to experiment with this in the future, but I’m not too worried about it, since many guns run into some ammo specific problems.

The second is that once again I was really impressed at just how well this reconfigured Glock 21 did with .45 ACP loads. Seriously, with the .460 Rowland conversion in place, there was very minimal recoil (more than a .22, but not much) and it was VERY easy to control and shoot the gun well. I suspect that going forward the vast majority of the shooting I will do with this will be using standard .45 ACP reloads, saving the much more powerful .460 Rowland rounds for occasional practice. In this sense, I am thinking of the .45/.460 relationship the way I think about .38/.357 — it seems to be a perfectly appropriate analogy.

Now that I have all this sorted, I can go ahead and write up a formal review. But I thought I would share a little of the process of how I got to this point.


Jim Downey

October 15, 2013 Posted by | .357 Magnum, .38 Special, .45 ACP, .460 Rowland, Anecdotes, Data, Discussion., General Procedures | 20 Comments

It’s like flinging thunderbolts.

You may remember that I have a small bit of an obsession with the .460 Rowland cartridge.  Ever since we tested it for BBTI, I’ve wanted one. As I noted in one of those articles:

I said it before and I’ll repeat it here: if you carry a .45, you should instead be carrying a .460 Rowland.


So, early this year I put in an order for a .460 Rowland conversion kit for a new Gen 4 Glock 21.

I’m planning on doing a full formal review of the kit and the resultant gun, but I thought I’d share some of my experience so far. Why “so far”? Well, because I haven’t worked out all the minor kinks yet.

OK, first thing: it didn’t just take the 3 weeks for delivery which was promised. It wasn’t even 3 months. It was almost six months. And a buddy of mine who ordered his before I ordered mine still hasn’t gotten his. So, there’s that.

Second, and part of the reason for the delay, I didn’t receive a new barrel which was marked .460 Rowland. Rather, I got what looked like a standard Wolff .45 barrel. But it had indeed been rechambered to handle the .460 Rowland cartridge. Before I received the kit I got an email advising me of this problem, and I figured I could just roll with it. This is what I got in the kit:

.460 Rowland Conversion Kit.

.460 Rowland Conversion Kit.


Going clockwise from the top: That’s the threaded barrel, a screw-on compensator, spring assembly adapter, small serving of red loc-tite, and the heavy spring assembly (which is actually the Gen 3 design, but with the adapter works just fine in my Gen 4).

As advertised by .460 Rowland, the conversion takes like 30 seconds. If you can field strip your Glock, you can do the conversion. I’ve opted for using blue loc-tite rather than red, since it still works well but allows me to remove the compensator easily if I need to.

How does it work? Well, I’ve taken it out to the range several times now, shooting both factory rounds as well as my own reloads. Doing some informal chrono tests, I have gotten exactly the kind of performance promised and expected. The Buffalo Bore 230gr JHP were right at 1300 fps. 200gr RNFP reloads were at 1380 fps, and 185gr XTP (JHP) reloads were at 1410 fps. And those reloads are actually fairly mild — just 12.5gr of Longshot powder — based on what data I’ve seen, I could probably push that to 13.5gr without any risk. (Don’t consider this an endorsement — do your own research, and work up your own loads using published data and standard safety practices.)

Shooting the .460 loads out of the Glock is like shooting a .44 magnum (which I have a fair amount of practice with), but having 13 rounds on tap. Seriously, it’s like flinging thunderbolts with each shot. And the recoil is surprisingly manageable, though I’m not someone who is very recoil shy.

So, why did I say I was still working out the kinks?

Well, there’s a problem with the magazines. Here’s what happened after the first outing:

Glock 21 magazine

Glock 21 magazine


Look closely on the left side of that magazine, and you’ll see that there’s a tab which has been torn a bit loose and pushed forward. That’s from the force of the .460 cartridges slamming forward. At about this point the magazine would no longer release or insert smoothly. That was after my first outing, with about 60 .460 Rowland shots fired. And actually, I damaged two magazines to that extent with those 60 rounds.

So after that first outing, I took a Dremel tool to the magazines and cut away about 1/8″ of material, and flattened the whole face back into position. Today I took those two magazines back out to the range, and ran about another 50 rounds through the gun using the two of them. Here’s one of them after today’s outing, next to a new unaltered magazine:

Two Glock 21 magazines.

Two Glock 21 magazines.


More problems. This time, the little metal tab snapped off, as well as distorting the face of magazine again. Clearly, I need to sort out how to fix this.

Two other things I want to mention. One, I tried shooting standard .45ACP cartridges out of the .460 Rowland conversion. They work wonderfully. Seriously, there’s almost no recoil, the gun cycles just fine (with my mild reloads as well as factory +P self defense ammo), and there’s no accuracy loss that I could determine casually shooting the gun. So, that’s a plus.

But the other thing? Heh — take a look at what happened with my front site today:

Glock 21

Glock 21

Yeah, it really shouldn’t be facing that way, nor sticking up quite so much. But I can fix that easily enough.

If you have thoughts on how I can correct the magazine problem, I’d love to hear ’em.


Jim Downey

September 23, 2013 Posted by | .45 ACP, .460 Rowland, Anecdotes, Discussion. | , , , , , , , , , , , , , , , , | 16 Comments

Last chance.

So, we have a new winner! Kyle won the all-leather IWB of unknown make.

The next, and final, holster in our drawing is very much a known brand: a High Noon Holsters “Skin Tite” model leather OWB. This is a right-handed almost new holster which has a $54.95 value (plus shipping).

This particular holster is marked for a Steyr M. But just about any medium-large semi will fit (though the retention snap may not be in the perfect position). Interestingly, both a full-size 1911 and my Ruger Mark I fit perfectly (with the barrel protruding out the bottom).

Rules are the same as previously:

So, here’s the deal: make any kind of contribution to the Kickstarter (as little as $1.00 – I won’t mind), and enter into this drawing for a holster. Please note that this is *IN ADDITION* to the other rewards there on the Kickstarter – all perfectly good and valuable rewards. Then just come here and leave a comment, or post it on the BBTI Facebook page, or send me a Tweet. I’ll enter your name into a completely separate drawing. And next Wednesday after the Kickstarter is over I’ll select a name and send that person this holster is up for grabs.

If you’ve already contributed to the Kickstarter, just let me know and your name will go in the hat for this drawing.

Last chance – get your entries in and help me out with making the Kickstarter a success! Thanks!

Jim Downey

October 12, 2012 Posted by | .22, .357 SIG, .40 S&W, .45 ACP, .460 Rowland, 10mm, 9mm Luger (9x19), 9mm Mak, 9mm Ultra, Discussion., Links | Leave a comment

…bring May flowers.

Well – I see that I didn’t post stats last month for March. Sorry about that – a combination of being busy promoting my novel as well as getting together with some of the other BBTI guys to do some fun shooting (and to try out a .460 Rowland conversion kit for a Glock 21!).

So, first things first: March had a total of 21,499 visitors, and April had 19,918 visitors. Just a bit of a slow period there.

Next, remember that we’re now linking from the BBTI page on Real World Guns to reviews of said guns I’ve written for There are usually a couple new each week, so check back often!

And here is the first of some additional reviews from my shooting expedition the beginning of April: Wise Lite Arms Sterling 9mm. Coming weeks should see more than a dozen other reviews of handguns and PCCs (pistol caliber carbines).

A quick note that things with my novel have been going great, and so far some 14,000 people have downloaded the Kindle edition. If you enjoy my reviews and articles, then you may want to check out the book – it’s been getting a lot of really good discussion and reviews.

May 1, 2012 Posted by | .460 Rowland, 9mm Luger (9x19), Anecdotes, Links | , , , , , , , , , , , | Leave a comment